> 50¢/m² is 50¢/kWp in a solar concentrator, or 0.05¢/Wp, which is noticeably cheaper than photovoltaic cells, currently around 18¢/Wp, 360 times more expensive.
A photovoltaic cell is a solar panel, and a piece of aluminium does nothing, am I missing something here?
This made me wonder about a 3D printer alternative that builds things by folding a thin sheet of metal into arbitrary shapes instead of extruding filament.
I made an artwork in 2013-ish, where I attached an aluminum foil to a good DC motor. I mounted it from the ceiling with 2 stepper motors to control height and one orthogonal axis. The motor would unwind the foil by accelerating quickly in either direction (CW/CCW). By changing directions it would also create folds and stabilize the emerging shape: https://imgur.com/a/gaRKGtQ
I always imagined an additional stepper motor to cover an area like a delta 3D printer and liked to think about the difficulty in creating the 3D software, and the need to find a solution to simulate the unwinding-into-shape through some physical model.
Aluminum is honestly a miracle material that has no business being as inexpensive as it is (of course, this is only since the invention of the Hall–Héroult process, before which aluminum was one of the most expensive metals known despite making up ~8% of the crust).
>Alternatively, though, it might be possible to stiffen the foil by making the equivalent of corrugated cardboard out of it, maybe using aqueous boric acid (US$1.70/kg according to Potential local sources and prices of refractory materials) or borax as the glue. The surface tension of water is ample to hold aluminum foil in place until the water dries.
Hello Amazon? Billion dollar idea here. This needs more attention. You could have fully recyclable aluminum boxes instead of cardboard. Imagine your box supply chain literally being a circle.
aluminum foil is generally not something you can recycle. Not that it can't be recyled, but the oxide to pure aluminum ratio is high and so you don't gain much since you need all the energy of refining in the first place to get back to something usable.
Amazon needs stronger boxes than foil anyway. Cardboard is likely best for them.
Photographers and cinematographers are like: ohhh let me sit you down and tell you all about my love of blackwrap.
Aluminium foil is amazing stuff. Aluminium foil adhesive tape, in particular, is incredibly useful.
Being a multi-domain kind of geek the random tapes section of my tool drawers also contains mylar tape and fashion tape (or "tit tape" as a friend calls it) but the aluminium foil tape has proved to have many useful applications.
I appreciated the paean to aluminum foil in Project Hail Mary where (spoilers) the hero uses it as bowling pins and to reproduce astrophage to eventually save two worlds. It's right up there in the pantheon of useful things with duct tape.
I just skimmed and read parts but I really enjoyed reading this. It's like my own handwritten notes which are just stray thoughts about a subject. Maybe I should publish more of those and I love the idea of just musing about a single thing, like Aluminum Foil (though it's very interesting stuff).
I was enjoying the ADHD hyper focus writing, kind of following along, then:
> If we figure that the foil can meaningfully change direction every 20 μm, then we might think of an aluminum-foil machine as being made of “moving parts” on the order of 1000 μm² (50 μm × 20 μm), 1000 “parts” per square millimeter of foil; a roll of kitchen aluminum foil is enough to fabricate some 4 billion “parts”. A bootstrapping compiler might require 100 000 parts and thus a square centimeter of aluminum foil, cut and folded around into a shape a couple of millimeters in diameter. If it were doing only one thing at a time, and needed 10 seconds to construct/assemble each moving part, it would take about 12 days to recompile itself. This is probably adequately fast, barely, but probably not adequately robust against errors. It would probably be better to design it to have more parts and do many things at once, enabling it to be faster and correct errors.
Um, what? I'd like to see a sketch of this 100,000 part compiler very much. I have no idea what he/she is talking about here, in the slightest. But I am intrigued!
I've read a lot of his other writings so that context might be informing my reading here but it sounds like he's pretty straightforwardly discussing the potential of aluminum foil as a uniform-feedstock-slash-construction-material for a hypothetical self-reproducing microfabricator.
Another thing not mentioned on there about aluminium foil is how clean it is. We work with a laminar flow hood and pull a fresh layer of foil anytime we are working to create a clean base to work on. I can guarantee you that if you run a swab over a fresh sheet of foil and smear it onto sterile nutrient agar that it won't grow anything - that said, we use costco foil which is thicker gauge and not the budget thinner stuff which is definitely inferior.
This is pretty much just rambling about how amazing aluminium foil is because it's so thin and that might enable all sorts of wonderful imaginary applications. Very HN. It's aluminium foil.
That's the neat part though, isn't it? It's a product that's so good that there's no everyday alternatives to it. I was researching cat litter options recently and cat owners do a lot of thinking and talking about litter, because there's a variety of different materials, none of which are solidly better than all others in all situations. But aluminium foil is so good that we don't even think about it, because it's by far the best product for every application that we use it for.
When exposed to air at room temperature, or any other gas containing oxygen, pure aluminium self-passivates by forming a surface layer of amorphous aluminium oxide 2 to 3 nm thick,[4] which provides very effective protection against corrosion. Aluminium alloys typically form a thicker oxide layer, 5–15 nm thick, but tend to be more susceptible to corrosion.
Has a kid, my mom used to pack my lunch in aluminium foil and everyday was a challenge of trying to make the perfect aluminium ball and throw it in the trashcan[1] on the first try!
Read this guy's ramblings and give me one cool application that he has found. Lots of "maybe it could do this!" and "it can do <completely useless thing>!"
> 50¢/m² is 50¢/kWp in a solar concentrator, or 0.05¢/Wp, which is noticeably cheaper than photovoltaic cells, currently around 18¢/Wp, 360 times more expensive.
A photovoltaic cell is a solar panel, and a piece of aluminium does nothing, am I missing something here?
This made me wonder about a 3D printer alternative that builds things by folding a thin sheet of metal into arbitrary shapes instead of extruding filament.
I made an artwork in 2013-ish, where I attached an aluminum foil to a good DC motor. I mounted it from the ceiling with 2 stepper motors to control height and one orthogonal axis. The motor would unwind the foil by accelerating quickly in either direction (CW/CCW). By changing directions it would also create folds and stabilize the emerging shape: https://imgur.com/a/gaRKGtQ
I always imagined an additional stepper motor to cover an area like a delta 3D printer and liked to think about the difficulty in creating the 3D software, and the need to find a solution to simulate the unwinding-into-shape through some physical model.
EDIT: unwinding GIF here: https://imgur.com/a/VP3gEiv
Aluminum is honestly a miracle material that has no business being as inexpensive as it is (of course, this is only since the invention of the Hall–Héroult process, before which aluminum was one of the most expensive metals known despite making up ~8% of the crust).
>Alternatively, though, it might be possible to stiffen the foil by making the equivalent of corrugated cardboard out of it, maybe using aqueous boric acid (US$1.70/kg according to Potential local sources and prices of refractory materials) or borax as the glue. The surface tension of water is ample to hold aluminum foil in place until the water dries.
Hello Amazon? Billion dollar idea here. This needs more attention. You could have fully recyclable aluminum boxes instead of cardboard. Imagine your box supply chain literally being a circle.
aluminum foil is generally not something you can recycle. Not that it can't be recyled, but the oxide to pure aluminum ratio is high and so you don't gain much since you need all the energy of refining in the first place to get back to something usable.
Amazon needs stronger boxes than foil anyway. Cardboard is likely best for them.
I don't know about corrugated aluminium, but aluminium honeycomb is definitely a thing: https://www.easycomposites.co.uk/aluminium-honeycomb
That would be hell on everybody's box-cutters (and fingers). I already cut myself too often on shipping boxes.
Photographers and cinematographers are like: ohhh let me sit you down and tell you all about my love of blackwrap.
Aluminium foil is amazing stuff. Aluminium foil adhesive tape, in particular, is incredibly useful.
Being a multi-domain kind of geek the random tapes section of my tool drawers also contains mylar tape and fashion tape (or "tit tape" as a friend calls it) but the aluminium foil tape has proved to have many useful applications.
I appreciated the paean to aluminum foil in Project Hail Mary where (spoilers) the hero uses it as bowling pins and to reproduce astrophage to eventually save two worlds. It's right up there in the pantheon of useful things with duct tape.
I just skimmed and read parts but I really enjoyed reading this. It's like my own handwritten notes which are just stray thoughts about a subject. Maybe I should publish more of those and I love the idea of just musing about a single thing, like Aluminum Foil (though it's very interesting stuff).
Amazing. This reads like someone left Hunter S. Thompson alone with a roll of Reynolds Wrap.
Worth noting that aluminum is the most abundant metal of the Moon’s highland geography, thus excellent for bootstrapping beyond Earth.
This was on S01E01 of How It's Made. Probably one of the best segments in the shows history.
I was enjoying the ADHD hyper focus writing, kind of following along, then:
Um, what? I'd like to see a sketch of this 100,000 part compiler very much. I have no idea what he/she is talking about here, in the slightest. But I am intrigued!I've read a lot of his other writings so that context might be informing my reading here but it sounds like he's pretty straightforwardly discussing the potential of aluminum foil as a uniform-feedstock-slash-construction-material for a hypothetical self-reproducing microfabricator.
Another thing not mentioned on there about aluminium foil is how clean it is. We work with a laminar flow hood and pull a fresh layer of foil anytime we are working to create a clean base to work on. I can guarantee you that if you run a swab over a fresh sheet of foil and smear it onto sterile nutrient agar that it won't grow anything - that said, we use costco foil which is thicker gauge and not the budget thinner stuff which is definitely inferior.
Im interested in using honeycomb aluminum panels for some projects but curious why its so freaking expensive?
This is pretty much just rambling about how amazing aluminium foil is because it's so thin and that might enable all sorts of wonderful imaginary applications. Very HN. It's aluminium foil.
That's the neat part though, isn't it? It's a product that's so good that there's no everyday alternatives to it. I was researching cat litter options recently and cat owners do a lot of thinking and talking about litter, because there's a variety of different materials, none of which are solidly better than all others in all situations. But aluminium foil is so good that we don't even think about it, because it's by far the best product for every application that we use it for.
What's really thin is the oxide layer on the surface
https://en.wikipedia.org/wiki/Anodizing
When exposed to air at room temperature, or any other gas containing oxygen, pure aluminium self-passivates by forming a surface layer of amorphous aluminium oxide 2 to 3 nm thick,[4] which provides very effective protection against corrosion. Aluminium alloys typically form a thicker oxide layer, 5–15 nm thick, but tend to be more susceptible to corrosion.
it usually is not only aluminium oxide but a mixture of aluminium oxide and aluminium hydroxide if it is normal (read: moist) air
You sound like someone who hasn't explored the upper limits of what aluminum foil can solve!
Has a kid, my mom used to pack my lunch in aluminium foil and everyday was a challenge of trying to make the perfect aluminium ball and throw it in the trashcan[1] on the first try!
1. Recycling was a vague concept in the 80s & 90s
Your local recycler probably doesn't want al foil even today when recycling is a big thing.
Read this guy's ramblings and give me one cool application that he has found. Lots of "maybe it could do this!" and "it can do <completely useless thing>!"